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A Page of DIY Cleats
Horn Cleat
(Edson Schock)
Horn Cleat: Based on Line
Diameter
Chinese Snatch Cleat (no
tacky comments please)
Assorted Cleats, 1885
The Butler Cleat, 1890s
Jam Cleat
Shroud Cleat
Rocker Cleat (Conor
O'Brien)
E.G. Martin's Cleat
Polynesian Cleat
Should I Cleat the Sheet?
Horn
Cleat
The diagram and chart follow one in Edson
Shock's book about building small boats. His cleat has a
slight "tumblehome" when viewed on end (4 degrees from
vertical) and a slight upward curve to the horns which I
couldn't draw and honestly don't see the need for. This
is about the apex of my mechanical drawing skills, folks.
A: Cleat
Size
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B:
Base
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C:
Width
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D: Horn
Clearance
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E: Horn
Height
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F: Horn
Thickness
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Screws
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3.0 "
*
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1-1/4
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1/2
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5/16
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3/4
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1/4
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as desired
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4.5
"
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1-3/4
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11/16
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7/16
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9/16
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5/16
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#12
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5.5
"
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2-3/8
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13/16
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5/8
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13/16
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7/16
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#14
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7.0
"
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2-1/2
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7/8
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3/4
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1
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1/2
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#14
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8.0
"
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3-1/4
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15/16
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3/4
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1
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9/16
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#14
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9.0
"
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3-3/4
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1-1/4
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15/16
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1-3/16
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5/8
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1/4" bolts
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10.0
"
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4-1/4
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1-7/16
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1-1/16
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1-7/16
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5/8
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5/16" bolts
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*
Extrapolated from other size cleats.
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Horn
Cleat II
This diagram is based on a cleat in Vince
Gilpin's great little book The Good Little Ship.
The book deals with small yacht, "low-tech" cruising
from the 1940s perspective and has a great deal of
interesting material about Commodore Munroe's boats, like
Utilis and Wabun. The dimensions are based
on the line diameter. I give examples; work the rest out
yourself. The dimensions aren't critical. For the
1/4-inch cleat I have given a second set of dimensions to
the nearest 16th inch, which is pretty much how I'd lay
it out.
Line
|
Decimal
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Center Height
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End Height
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Horn Length
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Base Length
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Bottom Width
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Top Width
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1/8
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0.125
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0.25
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0.28
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1.44
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0.5625
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0.25
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0.156
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3/16
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0.1875
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0.40
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0.42
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2.15
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0.84
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0.375
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0.234
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1/4
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0.25
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0.531
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0.5625
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2.875
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1.125
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0.5
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0.3125
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9/16
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10/16
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2-14/16
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1-2/16
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8/16
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5/16
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1/2
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0.50
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1.0625
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1.125
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5.75
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2.25
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1
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0.625
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Work out the bolt hole sizes to suit: Gilpin suggests
5/16-in for 1" line.
Chinese
Snatch Cleat
(From
G.R.G. Worcester)
The diagram shows a detail of a certain style of
junk with a removable foremast. A clever set of grown
knee thwarts supports it. But the interesting item is
numbered 6; it turns out to be a movable cleat.
Using this as a model I carved one of my own from a
sample piece of laminated bamboo flooring I had. Yours
really should be larger than my experiment, maybe 8
inches by 5 inches.
Here's the cleat, actual size being 6 inches long. The
light colored item on the right is a piece of 'raw'
laminated bamboo tongue & groove flooring.
Assorted
Cleats circa 1885
From Tiphys' Practical Canoeing:
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Paget's Patent Rocker Cleat
"They hold with one turn, but are clumsy
looking, and, large or small, are all made for one
size of line, that is, blind cord."
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The
"Sunflower"
"...sold for
blinds. I don't know its trade name. It must be
fixed with its head toward the strain, and one turn
will hold anything if the pull is
steady."
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"Now for home-made cleats. As good
as anything are well-made ash cleats, which anyone
can make for himself. Each cleat should just admit
the line to jam between it and the deck. They are
light, and like the leather cleats, they do not
injure the hands or the paddle that happen to come
against them."
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"Mr. McGregor (Rob Roy) invented leather cleats.
They are very good for light work, such as a mizen
brail. They are simply stout leather cut to shape
and screwed with two brass screws to deck."
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"Several of the Royal Canoe Club canoeists have
home-made brass cleats, made of a strip of stout
flat brass, filed round at the corners and ends,
bent up a little and screwed to the deck."
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The
Butler Cleat
From Dixon Kemp's Manual of Yacht and Boat
Sailing:
My all-around favorite cleat. If you make them by hand
(no power tools) they'll all come out slightly different.
That doesn't bother me.
These are attractive cleats invented by Paul Butler, a
top sailing canoeist of the late 1800s. I've carved them
in cypress, locust, ash, cedar, tulip poplar, pine,
cherry, pawpaw, swamp white oak, walnut, and osage orange
so far, both by hand and using a bandsaw and a sander.
It's a nice way to get to know different woods. The
originals were cast. Butler used aluminum for lightness.
I simply made a xerox of the size I wanted, cut the side
and top patterns out, and glued them onto plywood.
Instant patterns.
Here's one of my Butler cleats in cypress. It has yet
to be shaped to conform to the top view, above, so that
it narrows toward each end. Actually, you don't have to
narrow it at all and I have a few which are that way.
This is one of the bandsaw-and-sander versions. The round
thing is a quarter to give you an idea of its
size.
Jim Reineck, who makes wonderful bronze blocks and
fittings, liked my carved cleat (it was beech) and used
my pattern for these in bronze. Here are photos, just a
little smaller than actual size (the disk is a
quarter).
They are available special order from J.M. Reineck
& Son: his web page is here.
Sailing canoes of the late 1800s were sailed with the
sheet on this jam cleat. The sailor used his sliding seat
to keep the boat upright but capsizes were expected when
racing. It's good for smallish lines such as tack
downhauls, snotters, jib sheets, etc.
Jam
Cleat
From Marlinspike Sailor:
The book The Marlinspike Sailor is pretty good
if you like tying knots but the best part are the
patterns for assorted cleats. This shows the jam cleat
from the book. I've made them but in a slightly smaller
size, about 75%, simply by making a couple paper patterns
on a xerox machine, gluing them onto 3mm plywood and
shaping them into templates to trace around.
I've also made a variation on this cleat which isn't
tapered when seen from above; it's about 5/8-inch wide
from its nose to its tail. I did this because I had some
material which was tall enough, but not wide enough.
I've just made seven or eight of these from cypress
scrap to practice my mass bandsawing techniques. They are
quite easy to make. Use a rattail file to make the flutes
on the sides. A bandsaw and a disk sander make it easy to
churn out a load of these, but they can be done by hand
as well, and it's a lot more relaxing.
- Shroud
Cleat
- Uncle Billy says: It's the name of a fisssssh...
(you know, I really should take a picture or two of my
shroud cleats). Maybe I can find a picture.
- Rocker
Cleat
- This one is from Conor O'Brien, the Irish yachtsman.
Something like a Butler cleat but the added complication
is a pedestal and a pivot. Good for you home bronze
casting enthusiasts.
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- "... the semicircular lug on the base plate
should be a good fit in the slot to check sideways
movement and wear... The pivot must be removed to
get at the screws holding the base plate; if it is
screwed in from the left-hand side, as shown, it
will not unscrew itself."
-
- E.G.
Martin's Cleat
- Another from Conor O'Brien, which he got from a
fellow named E.G. Martin. According to him, the advantage
of this cleat is that you have three screws or bolts,
making it more secure; you can have two in the middle if
the cleat is quite large. The long base spreads the
loads. The horns slope down, which doesn't affect the
operation of the cleat but keeps it from snagging things.
And finally, the enlarged 'throat' means you can use it
for snubbing and surging a line, though I suspect that
this is only a plus on your basic 60-foot cutter. Conor
says:
-
- "If there is no limit to the length of the
cleat it is good plan to bore a hole the size of
your rope through the middle of it -- not to haul
the rope through, but to make its end fast. Then
you can see if it is fast which you cannot do if it
is supposed to be hitched in some remote and casual
place."
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-
Polynesian
Cleat
- What!
They didn't have cleats! (Well, they did...) A slightly
bent branch lashed down through the deck boards, with a
small chock under one end. They also used the lugs (ends
of thwarts) that protrude through the hull on sewn-seam
boats as a sort of horizontal bollard.
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- Cleatin'
the Sheet
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- Everyone says you don't cleat
the sheet. Or do you? A pin or a cleat is a handy way
to snub off a sheet so you don't have to pull directly
against the sail all the time, just by wrapping the
sheet in a 90-degree or 180-degree turn around it.
I've also noticed on the Bolger Peero that the boat
sails itself better in light to moderate winds if I
cleat the sheet and luff up with the tiller than if
I'm moving the tiller and the sheet at the same time.
The boat's probably better at sailing than I am since
in light air it's unlikely to be
impatient!
-
- Technically I guess these
aren't cleats so much as variations on a belaying pin,
but they all come from historical sources and they're
something to consider for your boat. The end of the
sheet is free and one good tug will loosen it to allow
the sail to luff, avoiding a capsize. Otherwise the
pull on the sheet holds the bight of line
fast.
-
This isn't quite as nutty as it sounds, since racing
canoes were sailed with the sheets set in jam cleats. The
skipper compensated for gusts by steering and also by
moving in and out on the sliding seat (a kind of hiking
board). The Butler Cleat, above, was designed for
precisely this situation.
Here's a simple idea. A hole in a seat with a pin
beneath. The bow is to the right. I suppose there would
be a hole on either end of the thwart.
Here are two more old ideas:
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Hole through a board between frames. (Bow is to
the left.)
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Pin through the
transom, one end on each side. Bow is to the left.
Sheet passes outside the transom, under the pin on
the outside, up, over, and around the pin as shown.
An advantage of this system is that you can sheet
across to the weather pin when you want to pull the
boom in tight to the centerline.
From:
The Sea-Fisherman, late 1800s.
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